An ERP that understands a laminate. Cylinder and artwork specifications, a GSM-driven structure engine, job cards your gravure operator can read, reel-level traceability and true cost per kilogram — on one platform.
Film is bought by the kilogram and sold by the kilogram — the gap between the two is your margin.
Rates quoted on gut feel. Layers, microns and GSM roll straight into material cost per kg and per 1,000 pouches.
Metres lost at every job change. Set-up waste captured per work order and per machine.
Unused deckle is film you paid for. Slitting plan against master-roll width, with trim recorded per job.
Running 52 micron when the spec says 50. Planned vs actual GSM and micron per layer, visible the same day.
Butt rolls lie in corners until written off. Reel-level stock keeps remnants visible and re-usable.
No batch record means you take the loss. Reel-to-customer traceability in one search.
Every stage captured once, on one platform.
Structure, GSM and price — quote in minutes.
Cylinder details and proof approval on the item card.
Film, ink and adhesive bought to the spec, received reel by reel.
Print, laminate, slit and pouch — each measured separately.
Reel QC with auto pass / fail and Certificate of Analysis.
Packing list with net & gross weight, invoice and delivery.
Six modules, one platform, one login.
Direct founder involvement in every implementation — no ticket queues.
Density, microns, GSM, layer share, winding direction and seal dimensions — the language of your plant, built into the data model.
One structure drives planning, purchase, the job card and the price. Enter it once, use it everywhere.
The technical core — item, artwork, structure engine and job card — runs from week one. Stores, shop floor and commercial phases follow on the same system.
Common questions about Packaging ERP.
You enter each layer's density and microns; GSM (density × microns) and each layer's share of the finished weight are calculated automatically. That one structure then drives the job card, material planning, purchasing and costing.
Yes. Artwork and cylinder proofs are attached to the item by reference and printed on the job card, with a mirror view for reverse-printed jobs, so the press sees exactly what the customer approved.
Every reel gets a unique number with width, micron, gross and net weight, supplier lot and GRN. Reels are issued against specific work orders, partly consumed reels return with the correct balance, and remnants stay visible and re-usable.
In four phases: the technical core (item, artwork, cylinder, structure engine, job card) goes live first, followed by materials & stores, shop-floor capture, and finally estimation, costing, QC, dispatch and dashboards — each phase built on the system your team already uses.
Yes. Cost per kg, per metre and per 1,000 pouches is derived from the actual structure, current film rates, ink and adhesive consumption, cylinder amortisation and conversion cost by machine hour.
Bring us one of your structures — we will cost it live. We'll walk you through it on a screen-share call.