Multi-level BOMs, nested work orders, job-card timers, three QC gates, serial traceability and Plant Life Cycle Management — preventive and reactive — on one platform built for Indian factories.
Measured on the floor, not reconstructed at month-end.
Lines stop and get repaired after the fact. PLCM logs every breakdown ticket with technician, downtime clock and root cause.
Nobody knows when the last service was. Preventive schedules by date or running hours raise PM work orders automatically.
Material, labour and overhead are guessed. Job-card labour time plus material plus overhead gives the true cost per unit.
Losses are written off quietly. Scrap and rejection are captured on every production entry, with batch-wise trends.
Material is issued but not finished — where is it? See real-time WIP by machine and by work order.
A complaint arrives with no history. Trace any serial from GRN through production to the sales invoice.
Every stage captured once, on one platform.
BOM and work order, with a material-readiness check before release.
Indent, PO and GRN — shortfalls become indents in one click.
Job cards with start/stop timers and live WIP by machine.
Three QC gates — incoming, in-process and outgoing — with auto pass/fail.
Preventive schedules and breakdown tickets on one machine register.
Finished goods, invoice and serial trace back to the supplier lot.
Six modules, one platform, one login.
Direct founder involvement in every implementation — no ticket queues.
Work order, store, QC, maintenance and invoice share one database. A breakdown pauses the job card and the spares come from the same inventory.
Plan the service, log the breakdown, and see MTBF, MTTR, availability and repair cost per machine.
Masters, BOMs and machines load from Excel, with legacy-ERP column mapping. Works on shop-floor tablets.
Common questions about Manufacturing ERP.
Manufacturing ERP is a complete, factory-focused package: it bundles BOMs and work orders with stores and purchase, three QC gates, Plant Life Cycle Management (preventive and breakdown maintenance) and costing & traceability — configured for how a plant actually runs.
Yes. Preventive maintenance is scheduled by calendar, running hours or production counter, with checklists and auto-generated PM work orders. Breakdowns are raised from the floor by mobile or QR scan, with technician assignment, SLA, a downtime clock, spares from store and root cause on closure.
Yes. Job-card labour time, material consumption and overhead roll up to a true cost per unit per work order, with production-vs-planned variance and scrap captured at every stage.
Yes. Masters, BOMs and machines are imported from Excel, including column mapping from legacy ERPs, so most plants go live in weeks rather than months.
Pricing is quoted based on the number of users, plants and the data to be migrated. Book a callback and we will set up one of your BOMs and machines live.
Bring us one BOM and one machine — we will set them up live. We'll walk you through it on a screen-share call.