Hour-by-hour production, four wastage streams costed daily, energy and manpower per tonne, audit-ready CAPA and batch traceability — with the full ERP on one platform, from raw material to dispatch.
Measured every day, not at month-end.
Free product in every packet. Machine-wise weight sampling, tare corrected, gives a daily Give-Away % per SKU.
Rejects never measured. Oven broken and packing broken tracked separately, machine by machine.
Maida, sugar and dough lost daily. Sweepage by ingredient and section — mixing vs packing.
BOPP and inner-roll waste on changeovers. Consumption vs wastage % per SKU per day.
One bill a month, no idea which line burned it. Electricity, gas, solar and DG per tonne — plant-wise and shift-wise.
Penalties found at month-end. Daily party-wise target vs actual, with the monthly SKU balance live.
Every stage captured once, on one platform.
Indent, purchase order and supplier master with GST validation.
GRN, inspection and multi-warehouse stock.
Recipe (BOM), work order and hourly shop-floor booking.
Hourly entry with weights, give-away and wastage.
Inspection, batch records and CAPA with evidence photos.
Gate register, batch & mfg. date, party-wise targets.
Six modules, one platform, one login.
Direct founder involvement in every implementation — no ticket queues.
Shift, supervisor and incharge on every entry — and night shift lands on the correct production day.
Batch and mfg. date on inspections, CAPA and every dispatch line, with printable CAPA reports.
Biometric attendance and payroll for the same plant workforce, including contract labour.
Common questions about FMCG & Food Factory ERP.
It is built for food and FMCG manufacturing plants — biscuits, bakery and similar packaged-food lines — where give-away, broken product, sweepage and wrapper wastage decide the margin. The full ERP (purchase, stores, sales, QC, assets) is included, so it also fits other FMCG production setups.
Packets are weight-sampled on up to 16 machines with wrapper tare corrected. Give-Away % = (Actual − Standard) ÷ Standard, reported daily per SKU.
Yes. Grid, solar, DG and diesel units and gas meter readings are recorded per plant and shift, and divided by real production output to give energy per tonne that is comparable across lines and shifts.
Yes. Each CAPA records source, batch, lot, quantity rejected, root cause, corrective action, owner, timeline and evidence photos, with a repeat-complaint flag and a printable audit report.
Masters and targets load from Excel and supervisors can start entering data from day one, on shop-floor tablets — most plants are live in weeks.
See your own plant's numbers — book a demo. We'll walk you through it on a screen-share call.